Godfrey DiGiorgi wrote:
> On Apr 8, 2008, at 2:21 PM, mike wilson wrote:
>>> The fact that the primary drive was a helical cut gearset both  
>>> quieted
>>> their operation and increased the amount of power they could handle,
>>> for the materials etc used, at a small expense in power consumption.
>>> If he was breaking gears, it was because he was reaching the material
>>> limits for the production drive gears, not because they were  
>>> helically
>>> cut.
>>>
>>> Straight cut gearsets produce lower power losses but require more
>>> durable materials and better production qualities (precision  
>>> grinding,
>>> heat treating, etc) to withstand the loads, that's why they're much
>>> more expensive (aside from the fact that they are made in very small
>>> quantities...).
>>>
>> The _big_ advantage of straight cut gears for ultimate power output is
>> that they do not produce (well, they shouldn't...) any side loads.   
>> It's
>> often the helical gears trying to force themselves apart along the  
>> axis
>> of the shafts that causes problems.

Exactly.

> While that it certainly true in theoretical terms, it isn't all that  
> big an issue given the maximum torque and power output that the  
> single cylinder Ducati engines could develop in racing trim. The big  
> problem with primary drive lifespan was always materials related ...  
> cast gears rather than forged and machined from billet like the  
> racing models.

As I understand it, my friend's problem *was* with the side loads. I 
don't know the details but he's a very experienced and talented engine 
builder (4 national championships, two with the Ducati) and I trust his 
word on it.

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