My response in-line below.

On 8/30/06, Toralf Lund <[EMAIL PROTECTED]> wrote:
>
> >
> > [Regardless of future technological developments, cameras with full-
> > frame sensors will always cost much more than [ ... ]
> > (Interestingly, the APS-H sensor of the EOS-1D MarkII N is the largest
> > size that can be imaged in one shot onto a wafer. [ ... ] ]
> >
> That's "APS-H", though. Meaning 1.3x crop, not 1.5x, I think.

Yes, I'm fully aware of it.  As I said, this was not the article I
read the first time about the max size limit of a sensor.
Nevertheless, the point is the same.  The photo sensor size is limited
by the max size of a given stepper which can be produced by a one shot
exposure.  Canon also produce steppers and it appears that they have
invested a bit more dedicated machine for their own in-house mfg.  At
present, Canon are the only company that is offering 1.3 crop factor
models (AFIK).
However, at the time DSLRs came into mainstream, APS sized sensors, H
or C, became standard.  Perhaps sensor makers were using standard
steppers designed mainly for the chip making, I do not know.  But
regardless of the crop factor, sensor size was NOT determined by the
optical performance or other such factors, but they simply had no
choice (so, it seems to me).
Canon indeed are the wild card in this area, as they announced some
time ago that they developed a process (or machine) that can produce
FF sized sensors in one shot exposure process.  But I am sure Nikon
are developing something similar (or they may be holding it purposely
for their own benefit? :-).

> > I also saw an article just a couple of days ago, stating that the cost
> > of FF sensor is 10 to 20 times larger than that of APS sized one and
> > it won't narrow.  But I have a bad habit of not bookmarking.  Maybe I
> > read it somewhere in this white paper.  I will take a time to read it
> > more in detail later ;-).
> >
> Really? *Someone* provided some info *somewhere* in the context of the
> release of the Canon 5D that suggested it had actually narrowed quite a
> bit since the release of the 1Ds, and that there was also a lot more
> room for improvement. I think it said that the yield was up from 10% to
> 25% - while it had remained stable for a while at 80% or whatever for
> smaller sensors. But perhaps your article was written after that and/or
> gave a good reason while this gap won't be reduced further?

OK, I finally found where these descriptions were.  They were right in
the article of 8/28 which quoted the Galbraith's site (which quoted
the Canon's white paper).  It's the Japanese article but introducing
the Galbraith's article and summarizing what the white paper was
supposed to say, and that's why I thought I saw it in the white paper.
 But I could not find such phrases in the white paper.
The original Japanese article was titled "the cost of FF sized sensor
is more than 20 times that of APS-C".  Sensational, isn't it? :-).
There may be some additional part to this white paper which we do not see.
But if you found such description in the white paper, don't blame me
as I only skimmed through it diagonally (but it appears to be an
interesting article).

Anyway, here is what the Japanese article says;

1. yield from 8" wafer is 200/APS-C, 46/APS-H, 20/FF

2. number of LSI's on a single wafer is 1000~2000.  If for example,
there were 20 defects but rather uniformly distributed over the wafer,
it could be possible that "ALL" FF sized sensor could be defective.

3. It requires 3 shots exposures to produce an FF sized sensor where
as one shot produces APS-H or APS-C.

4. The cost of FF sized sensor is 10, 20 or more times that of APS-C.
Even with the advancement of the technology in the future, the cost of
FF sized sensor stay's very high and the gap won't narrow.

So, above was what was burnt in my head and it's a recent article.

As Graywolf said, stepper is for making "as small as possible" IC
chips but when it is used for the sensor mfg which uses the larger
spectrum of the process, there is a physical limitations.
Theoretically, I suppose a dedicated stepper to produce larger size
sensors in one shot exposure could be invested, but considering the
market price of these machines, it must be so costly.  But canon did
announce that they developed such a machine.  From the white paper
though, it does not appear that they have any working/production model
yet.

Anyway, so much for this.

All I ask is that makers (particularly Pentax :-), maintain models
with APS sized sensors.  As Canon themselves admit, cameras with FF
sensors would be too big and heavy to carry.  Cameras not carried
would be photos not taken.

Cheers,

Ken

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