No non-Cartesian stuff for me yet! Whew!  I think I will be sticking with 
your MachineKit and doing my own cape (my business partner has done many 
PCBs more complicated than a stepper/driver cape)

What does LinuxCNC use as its input file for a print or a route?  I 
understand the concept of G-code as it applies to cutting with a router or 
laser in 2D, and I know G-code has control of the Z-axis as well to elevate 
the head for printing, but I don't understand where all the 'layered' 
G-code comes from when you want to print a 3D shape.

Dave

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