Public bug reported:

Attempting the RAID install test with Precise server AMD64.

Hardware config is a 1U server with 2 SATA drives wth the following
partitions:

sda: 500GB SATA
sda1: 50GB RAID
sda2: 20GB RAID
sda3: 180GB RAID

sdb: 250GB SATA
sdb1: 50GB RAID
sdb2: 20GB RAID
sdb3: 180GB RAID

Using the instructions found here:
http://testcases.qa.ubuntu.com/Install/ServerRAID1

I created the three partitions for each physical disk.  I then created
three RAID deviecs, md0 - md2 as follows:

md0: 50GB RAID1 using sda1 and sdb1 for /
md1: 20GB RAID1 using sda2 and sdb2 for swap
md2: 180GB RAID1 using sda3 and sdb3 for /home

I then completed the install and reboot.  On the initial boot, I
verified that all three RAID devices were present and active:

bladernr@ubuntu:~$ cat /proc/mdstat
Personalities : [linear] [multipath] [raid0] [raid1] [raid6] [raid5] [raid4] 
[raid10]
md0 : active raid1 sda1[0] sdb1[1]
           48826296 blocks super 1.2 [2/2] [UU]

md2: active raid1 sda3[0] sdb3[1]
          175838136 blocks super 1.2 [2/2] [UU]

md1: active raid1 sda2[0] sdb2[1]
          19529656 blocks super 1.2 [2/2] [UU]

I then powered the machine down per the test case instructions, removed
disk 2 (sdb) and powered back up.  On reboot, I verified that the array
was active and degraded and powered the system back down, again per the
test instructions.

I re-inserted drive2 (sdb) and powered the system up again.  After
logging in, I rechecked /dev/mdstat, expecting to see both drives for
each md device and a resync in progress.  Instead, I found that the
second drive was missing from md0 and md2 while md1 (the swap LUN) was
fine.

bladernr@ubuntu:~$ cat /proc/mdstat
Personalities : [linear] [multipath] [raid0] [raid1] [raid6] [raid5] [raid4] 
[raid10]
md0 : active raid1 sda1[0]
           48826296 blocks super 1.2 [2/1] [U_]

md2: active raid1 sda3[0]
          175838136 blocks super 1.2 [2/1][U_]

md1: active raid1 sda2[0] sdb2[1]
          19529656 blocks super 1.2 [2/2] [UU]

The instructions indicated that I may have to re-add the drives that are
missing manually, so I attemted this:

bladernr@ubuntu:~$ sudo mdadm --add /dev/md0 /dev/sdb1
mdadm: /dev/sdb1 reports being an active member for /dev/md0, but a --re-add 
fails.
mdadm: not performing --add as that would convert /dev/sdb1 in to a spare.
mdadm: To make this a spare, use "mdadm --zero-superblock /dev/sdb1" first.

I also tried using --re-add:

bladernr@ubuntu~$ sudo mdadm --re-add /dev/md0 /dev/sdb1
mdadm: --re-add for /dev/sdb1 to /dev/md0 is not possible

So here's some info from mdadm:

/dev/md0:
                   Version : 1.2
       Creation Time : Wed Feb 1 20:53:34 
              Raid Level : raid1
              Array Size : 48826296 (46.56 GiB 50.00GB)
       Used Dev Size : 48826296 (46.56 GiB 50.00GB)
         Raid Devices : 2
        Total Devices : 1
           Persistence : Superblock is persistent

         Update Time : Wed Feb 1 23:54:04 2012
                       State : clean, degraded
      Active Devices : 1 
  Working Devices : 1
       Failed Devices : 0
       Spare Devices : 0

                      Name : ubuntu:0 (local to host ubuntu) 
                       UUID : 118d60db:4ddc5cf2:040c4cb2:bd896eaf
                    Events : 118

    Number    Major    Minor    RaidDevices  State
            0             8              1              0              active 
sync    /dev/sda1
            1             0              0              1              removed  
     

So according to the test instructions, this test is a failure because I
can't rebuild the array (nor is it automatically rebuilt).

ProblemType: Bug
DistroRelease: Ubuntu 12.04
Package: linux-image-3.2.0-12-generic 3.2.0-12.21
ProcVersionSignature: Ubuntu 3.2.0-12.21-generic 3.2.2
Uname: Linux 3.2.0-12-generic x86_64
AlsaDevices:
 total 0
 crw-rw---T 1 root audio 116,  1 Feb  1 23:35 seq
 crw-rw---T 1 root audio 116, 33 Feb  1 23:35 timer
AplayDevices: Error: [Errno 2] No such file or directory
ApportVersion: 1.91-0ubuntu1
Architecture: amd64
ArecordDevices: Error: [Errno 2] No such file or directory
AudioDevicesInUse: Error: command ['fuser', '-v', '/dev/snd/seq', 
'/dev/snd/timer'] failed with exit code 1:
CRDA: Error: [Errno 2] No such file or directory
Date: Wed Feb  1 23:38:28 2012
HibernationDevice: RESUME=UUID=e573077c-98b5-42e5-9f37-b8efaa2ba74a
InstallationMedia: Ubuntu-Server 12.04 LTS "Precise Pangolin" - Alpha amd64 
(20120201.1)
IwConfig:
 lo        no wireless extensions.
 
 eth1      no wireless extensions.
 
 eth0      no wireless extensions.
MachineType: Supermicro X7DVL
PciMultimedia:
 
ProcEnviron:
 LANG=en_US.UTF-8
 SHELL=/bin/bash
ProcKernelCmdLine: BOOT_IMAGE=/boot/vmlinuz-3.2.0-12-generic 
root=UUID=a84486b9-e72d-4134-82a8-263f91d7d894 ro
RelatedPackageVersions:
 linux-restricted-modules-3.2.0-12-generic N/A
 linux-backports-modules-3.2.0-12-generic  N/A
 linux-firmware                            1.68
RfKill: Error: [Errno 2] No such file or directory
SourcePackage: linux
UpgradeStatus: No upgrade log present (probably fresh install)
dmi.bios.date: 06/23/2008
dmi.bios.vendor: Phoenix Technologies LTD
dmi.bios.version: 2.1
dmi.board.name: X7DVL
dmi.board.vendor: Supermicro
dmi.board.version: PCB Version
dmi.chassis.type: 1
dmi.chassis.vendor: Supermicro
dmi.chassis.version: 0123456789
dmi.modalias: 
dmi:bvnPhoenixTechnologiesLTD:bvr2.1:bd06/23/2008:svnSupermicro:pnX7DVL:pvr0123456789:rvnSupermicro:rnX7DVL:rvrPCBVersion:cvnSupermicro:ct1:cvr0123456789:
dmi.product.name: X7DVL
dmi.product.version: 0123456789
dmi.sys.vendor: Supermicro

** Affects: linux (Ubuntu)
     Importance: Undecided
         Status: New


** Tags: amd64 apport-bug iso-testing precise

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https://bugs.launchpad.net/bugs/925280

Title:
  Software RAID fails to rebuild after testing degraded cold boot

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