Even though it may be unrelated, I tried commenting out the line
'console output' in /etc/init/rc.conf. I was able to boot three times
without issue, but then on the fourth boot cups didn't start again.

Ran 'start rc-sysinit' at command line to get cups to start. I noticed
several other processes start when I do this. Here's a snippet of ps aux
of the processes that started with 'start rc-sysinit' when I ran at
09:48:

root      1311  0.0  0.0   1788   564 tty4     Ss+  09:48   0:00 /sbin/getty -8 
38400 tty4
root      1316  0.0  0.0   1788   564 tty5     Ss+  09:48   0:00 /sbin/getty -8 
38400 tty5
root      1323  0.0  0.0   1788   560 tty2     Ss+  09:48   0:00 /sbin/getty -8 
38400 tty2
root      1327  0.0  0.0   1788   564 tty3     Ss+  09:48   0:00 /sbin/getty -8 
38400 tty3
root      1329  0.0  0.0   1788   564 tty6     Ss+  09:48   0:00 /sbin/getty -8 
38400 tty6
root      1330  0.0  0.0   2820   528 ?        Ss   09:48   0:00 
/usr/sbin/irqbalance
root      1331  0.0  0.0   2044   864 ?        Ss   09:48   0:00 acpid -c 
/etc/acpi/events -s /var/run/acpid.socket
root      1337  0.0  0.0   2372   876 ?        Ss   09:48   0:00 cron
daemon    1338  0.0  0.0   2244   428 ?        Ss   09:48   0:00 atd
root      1371  0.0  0.0  11732  1360 ?        Ss   09:48   0:00 
/usr/sbin/winbindd
root      1374  0.0  0.0  11732  1168 ?        S    09:48   0:00 
/usr/sbin/winbindd
root      1385  2.0  0.1   6828  2456 ?        Ss   09:48   0:00 
/usr/sbin/cupsd -C /etc/cups/cupsd.conf
root      1456  0.0  0.0   1828   560 ?        S    09:48   0:00 /bin/sh 
/etc/init.d/ondemand background
root      1463  0.0  0.0   1768   436 ?        S    09:48   0:00 sleep 60
root      1465  0.0  0.0   1788   568 tty1     Ss+  09:48   0:00 /sbin/getty -8 
38400 tty1

So it appears that tty's, irqbalance, acpid, cron, atd, winbindd (wine
dependency I believe), cupsd are all affected.

-- 
cups not starting at boot
https://bugs.launchpad.net/bugs/554172
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