I would suggest to overwrite the device with a random, but defined
pattern instead of all zeroes (like DEADBEEF or something :P). This way,
you can verify the integrity afterwards. Zero bytes can be produced by
accident, DEADBEEF can't. So you will then see where the drive fails,
i.e., whether the defined pattern is really written on the device.

As far as the trouble with Arch, Debian and Windoze is concerned, I am
pretty sure that no code in Linux is capable of producing a failure like
this if it wasn't for (at least another) bug in the drive firmware or
hardware.

Please verify that the issue does not occur if Windows (or another
distribution) is installed on an entirely drive.

-- 
beta installer left ASUS EeePC 900 unbootable
https://bugs.launchpad.net/bugs/430333
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