I recently finished putting together my CNC router using the Beaglebone 
Black, a 5 axis breakout board, HY-268-N6 drivers, and NEMA23 steppers.  
Since I received assistance with getting my steppers moving in the correct 
directions (my earlier post on this forum), everything works great for 
jogs.  I can jog any axis at 120 in/min without problems.  The issues come 
when I try to run a gcode file through it.  No matter how slow I set the 
feeds, it seems like I get following errors.  I've googled the issue and 
tried:

1. Increasing the min_ferror and ferror values (up to 0.5/1).  

2. Decreasing the pru_period to 5000.

3. Increasing or decreasing the DEFAULT_VELOCITY and MAX_LINEAR_VELOCITY 
values.  Goal is for a max of 120 in/min but plan to run around 25-50% 
depending on what I'm working on.

4. Increasing or decreasing the MAX_VELOCITY and MAX_ACCELERATION for each 
axis (although it seems like the y-axis is usually the one giving me 
errors).  I've been keeping the stepgen values 20-25% higher than the max 
velocity/acceleration values.

5. I adjusted the microstepping to lower the steps per inch scale value.  
Didn't seem to make any difference.  I'm currently at 1/2 stepping I 
believe.

6.  I've played with the driver timings (DIRSTEP, DIRHOLD, STEPLEN, 
STEPSPACE) but they didn't seem to change much.  The values are high due to 
the cheap drivers I'm using but they work just fine when jogging...

Any thoughts?  I've still got my configuration files at the following links 
(ignore the hal_bb_gpio values - I've corrected the pins since posting the 
files):

Xylotex.hal: https://pastebin.com/UNtgPpyx
Xylotex-axis.ini: https://pastebin.com/u5Ba6ULH
Xylotex.postgui.hal: https://pastebin.com/NFHf6Px9

Thanks for looking!

~Matthew

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website: http://www.machinekit.io blog: http://blog.machinekit.io github: 
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