The following patch fixes PR50107 which is described on http://gcc.gnu.org/bugzilla/show_bug.cgi?id=50107.

The problem was in typo in ira-color.c::ira_assign. This resulted in wrong cost evaluations of multi-registers pseudos whose hard registers only partially laid in caller-saved hard registers.

I also simplified different checks of hard register ranges and hard reg sets relations.

I did not add the test because it needs an additional patch to reproduce the problem.

The patch was successfully bootstraped on x86-64 and ppc64.

2011-08-17  Vladimir Makarov <vmaka...@redhat.com>

        PR rtl-optimization/50107
        * ira-int.h (ira_hard_reg_not_in_set_p): Remove.
        (ira_hard_reg_in_set_p): New.

        * ira-color.c (calculate_saved_nregs): New.
        (assign_hard_reg): Use it.  Set up allocated_hard_reg_p for all
        hard regs.
        (allocno_reload_assign, fast_allocation): Use
        ira_hard_reg_set_intersection_p instead of
        ira_hard_reg_not_in_set_p.

        * ira.c (setup_reg_renumber): Use
        ira_hard_reg_set_intersection_p instead of
        ira_hard_reg_not_in_set_p.
        (setup_allocno_assignment_flags, calculate_allocation_cost): Use
        ira_hard_reg_in_set_p instead of ira_hard_reg_not_in_set_p.

        * ira-costs.c (ira_tune_allocno_costs): Use
        ira_hard_reg_set_intersection_p instead of
        ira_hard_reg_not_in_set_p.

Index: ira-int.h
===================================================================
--- ira-int.h   (revision 177829)
+++ ira-int.h   (working copy)
@@ -1323,17 +1323,17 @@ hard_reg_set_size (HARD_REG_SET set)
 }
 
 /* The function returns TRUE if hard registers starting with
-   HARD_REGNO and containing value of MODE are not in set
+   HARD_REGNO and containing value of MODE are fully in set
    HARD_REGSET.  */
 static inline bool
-ira_hard_reg_not_in_set_p (int hard_regno, enum machine_mode mode,
-                          HARD_REG_SET hard_regset)
+ira_hard_reg_in_set_p (int hard_regno, enum machine_mode mode,
+                      HARD_REG_SET hard_regset)
 {
   int i;
 
   ira_assert (hard_regno >= 0);
   for (i = hard_regno_nregs[hard_regno][mode] - 1; i >= 0; i--)
-    if (TEST_HARD_REG_BIT (hard_regset, hard_regno + i))
+    if (!TEST_HARD_REG_BIT (hard_regset, hard_regno + i))
       return false;
   return true;
 }
Index: ira-color.c
===================================================================
--- ira-color.c (revision 177829)
+++ ira-color.c (working copy)
@@ -1519,6 +1519,26 @@ check_hard_reg_p (ira_allocno_t a, int h
     }
   return j == nregs;
 }
+#ifndef HONOR_REG_ALLOC_ORDER
+
+/* Return number of registers needed to be saved and restored at
+   function prologue/epilogue if we allocate HARD_REGNO to hold value
+   of MODE.  */
+static int
+calculate_saved_nregs (int hard_regno, enum machine_mode mode)
+{
+  int i;
+  int nregs = 0;
+
+  ira_assert (hard_regno >= 0);
+  for (i = hard_regno_nregs[hard_regno][mode] - 1; i >= 0; i--)
+    if (!allocated_hardreg_p[hard_regno + i]
+       && !TEST_HARD_REG_BIT (call_used_reg_set, hard_regno + i)
+       && !LOCAL_REGNO (hard_regno + i))
+      nregs++;
+  return nregs;
+}
+#endif
 
 /* Choose a hard register for allocno A.  If RETRY_P is TRUE, it means
    that the function called from function
@@ -1547,7 +1567,7 @@ static bool
 assign_hard_reg (ira_allocno_t a, bool retry_p)
 {
   HARD_REG_SET conflicting_regs[2], profitable_hard_regs[2];
-  int i, j, hard_regno, best_hard_regno, class_size;
+  int i, j, hard_regno, best_hard_regno, class_size, saved_nregs;
   int cost, mem_cost, min_cost, full_cost, min_full_cost, nwords, word;
   int *a_costs;
   enum reg_class aclass;
@@ -1716,16 +1736,14 @@ assign_hard_reg (ira_allocno_t a, bool r
       cost = costs[i];
       full_cost = full_costs[i];
 #ifndef HONOR_REG_ALLOC_ORDER
-      if (! allocated_hardreg_p[hard_regno]
-         && ira_hard_reg_not_in_set_p (hard_regno, mode, call_used_reg_set)
-         && !LOCAL_REGNO (hard_regno))
+      if ((saved_nregs = calculate_saved_nregs (hard_regno, mode)) != 0)
        /* We need to save/restore the hard register in
           epilogue/prologue.  Therefore we increase the cost.  */
        {
-         /* ??? If only part is call clobbered.  */
          rclass = REGNO_REG_CLASS (hard_regno);
-         add_cost = (ira_memory_move_cost[mode][rclass][0]
-                     + ira_memory_move_cost[mode][rclass][1] - 1);
+         add_cost = ((ira_memory_move_cost[mode][rclass][0]
+                      + ira_memory_move_cost[mode][rclass][1])
+                     * saved_nregs / hard_regno_nregs[hard_regno][mode] - 1);
          cost += add_cost;
          full_cost += add_cost;
        }
@@ -1748,7 +1766,10 @@ assign_hard_reg (ira_allocno_t a, bool r
     }
  fail:
   if (best_hard_regno >= 0)
-    allocated_hardreg_p[best_hard_regno] = true;
+    {
+      for (i = hard_regno_nregs[best_hard_regno][mode] - 1; i >= 0; i--)
+       allocated_hardreg_p[best_hard_regno + 1] = true;
+    }
   ALLOCNO_HARD_REGNO (a) = best_hard_regno;
   ALLOCNO_ASSIGNED_P (a) = true;
   if (best_hard_regno >= 0)
@@ -3975,8 +3996,8 @@ allocno_reload_assign (ira_allocno_t a, 
               : ALLOCNO_HARD_REG_COSTS (a)[ira_class_hard_reg_index
                                            [aclass][hard_regno]]));
       if (ALLOCNO_CALLS_CROSSED_NUM (a) != 0
-         && ! ira_hard_reg_not_in_set_p (hard_regno, ALLOCNO_MODE (a),
-                                         call_used_reg_set))
+         && ira_hard_reg_set_intersection_p (hard_regno, ALLOCNO_MODE (a),
+                                             call_used_reg_set))
        {
          ira_assert (flag_caller_saves);
          caller_save_needed = 1;
@@ -4467,7 +4488,7 @@ fast_allocation (void)
              && hard_regno <= LAST_STACK_REG)
            continue;
 #endif
-         if (!ira_hard_reg_not_in_set_p (hard_regno, mode, conflict_hard_regs)
+         if (ira_hard_reg_set_intersection_p (hard_regno, mode, 
conflict_hard_regs)
              || (TEST_HARD_REG_BIT
                  (ira_prohibited_class_mode_regs[aclass][mode], hard_regno)))
            continue;
Index: ira.c
===================================================================
--- ira.c       (revision 177829)
+++ ira.c       (working copy)
@@ -1953,8 +1953,8 @@ setup_reg_renumber (void)
                                      reg_class_contents[pclass]);
            }
          if (ALLOCNO_CALLS_CROSSED_NUM (a) != 0
-             && ! ira_hard_reg_not_in_set_p (hard_regno, ALLOCNO_MODE (a),
-                                             call_used_reg_set))
+             && ira_hard_reg_set_intersection_p (hard_regno, ALLOCNO_MODE (a),
+                                                 call_used_reg_set))
            {
              ira_assert (!optimize || flag_caller_saves
                          || regno >= ira_reg_equiv_len
@@ -1992,10 +1992,10 @@ setup_allocno_assignment_flags (void)
                                || ALLOCNO_EMIT_DATA (a)->mem_optimized_dest_p
                                || (ALLOCNO_MEMORY_COST (a)
                                    - ALLOCNO_CLASS_COST (a)) < 0);
-      ira_assert (hard_regno < 0
-                 || ! ira_hard_reg_not_in_set_p (hard_regno, ALLOCNO_MODE (a),
-                                                 reg_class_contents
-                                                 [ALLOCNO_CLASS (a)]));
+      ira_assert
+       (hard_regno < 0
+        || ira_hard_reg_in_set_p (hard_regno, ALLOCNO_MODE (a),
+                                  reg_class_contents[ALLOCNO_CLASS (a)]));
     }
 }
 
@@ -2013,9 +2013,9 @@ calculate_allocation_cost (void)
     {
       hard_regno = ALLOCNO_HARD_REGNO (a);
       ira_assert (hard_regno < 0
-                 || ! ira_hard_reg_not_in_set_p
-                      (hard_regno, ALLOCNO_MODE (a),
-                       reg_class_contents[ALLOCNO_CLASS (a)]));
+                 || (ira_hard_reg_in_set_p
+                     (hard_regno, ALLOCNO_MODE (a),
+                      reg_class_contents[ALLOCNO_CLASS (a)])));
       if (hard_regno < 0)
        {
          cost = ALLOCNO_MEMORY_COST (a);
Index: ira-costs.c
===================================================================
--- ira-costs.c (revision 177829)
+++ ira-costs.c (working copy)
@@ -2072,9 +2072,9 @@ ira_tune_allocno_costs (void)
              skip_p = false;
              FOR_EACH_ALLOCNO_OBJECT (a, obj, oi)
                {
-                 if (! ira_hard_reg_not_in_set_p (regno, mode,
-                                                  OBJECT_CONFLICT_HARD_REGS
-                                                  (obj)))
+                 if (ira_hard_reg_set_intersection_p (regno, mode,
+                                                      OBJECT_CONFLICT_HARD_REGS
+                                                      (obj)))
                    {
                      skip_p = true;
                      break;
@@ -2084,7 +2084,7 @@ ira_tune_allocno_costs (void)
                continue;
              rclass = REGNO_REG_CLASS (regno);
              cost = 0;
-             if (! ira_hard_reg_not_in_set_p (regno, mode, call_used_reg_set)
+             if (ira_hard_reg_set_intersection_p (regno, mode, 
call_used_reg_set)
                  || HARD_REGNO_CALL_PART_CLOBBERED (regno, mode))
                cost += (ALLOCNO_CALL_FREQ (a)
                         * (ira_memory_move_cost[mode][rclass][0]

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