Same problem here with much smaller PDF and Tomcat 6.0.2 :

As you could see the problem occurs between 81920 and 90112 bytes sent ;(

The problem may be related to Apache2 level, since I've got this
problem on some Suse SLES 9 system where Apache2 RPM is not up to
date.

file to be sent is 162748 long, iosize=8192

lReadLen=8192
lSentLen=8192
lReadLen=8192
lSentLen=16384
lReadLen=8192
lSentLen=24576
lReadLen=8192
lSentLen=32768
lReadLen=8192
lSentLen=40960
lReadLen=8192
lSentLen=49152
lReadLen=8192
lSentLen=57344
lReadLen=8192
lSentLen=65536
lReadLen=8192
lSentLen=73728
lReadLen=8192
lSentLen=81920
lReadLen=8192
stackTrace is ClientAbortException:  java.io.IOException
       at 
org.apache.catalina.connector.OutputBuffer.realWriteBytes(OutputBuffer.java:357)
       at org.apache.tomcat.util.buf.ByteChunk.flushBuffer(ByteChunk.java:434)
       at org.apache.tomcat.util.buf.ByteChunk.append(ByteChunk.java:349)
       at 
org.apache.catalina.connector.OutputBuffer.writeBytes(OutputBuffer.java:380)
       at 
org.apache.catalina.connector.OutputBuffer.write(OutputBuffer.java:369)
       at 
org.apache.catalina.connector.CoyoteOutputStream.write(CoyoteOutputStream.java:89)




2006/12/5, Haroon Rafique <[EMAIL PROTECTED]>:
Hi Devs,

I sent this to the user list without any responses. I am looking for some
insight from the dev list. You can also see the nabble archive of the
user-list posting at
http://www.nabble.com/mod_jk-problem-when-streaming-files-larger-than-%7E400k-%28causes-ClientAbortException%29-t2756411.html

If I don't get any responses, then I can submit a bugzilla bug with a
"testcase" war file and its source (maven driven) so that the devs can
play around with it.

Cheers,
--
Haroon Rafique
<[EMAIL PROTECTED]>


---------- Forwarded message ----------
Date: Mon, 4 Dec 2006 15:01:19 -0500 (EST)
From: Haroon Rafique <[EMAIL PROTECTED]>
To: users@tomcat.apache.org
Subject: mod_jk problem when streaming files larger than ~400k (causes
     ClientAbortException)

Hi,

I am using mod_jk 1.2.19 on Linux with JDK 1.5.0_08, tomcat 5.5.20. Our
application is struts-based and in one of our actions we stream a PDF to the
client. The pseudo-code for outputting the response back to the client is as
follows (assuming baos contains a ByteArrayOutputStream):

              OutputStream out = response.getOutputStream();
              baos.writeTo(out);
              out.flush();
              out.close();

We noticed no problems when the size of baos was less than 400k. Now the
filesize has jumped to a little greater than 400k. With mod_jk in the picture,
intermittently (not all the time), we get ClientAbortException:

      Caused by: ClientAbortException:  java.io.IOException
          at
          
org.apache.catalina.connector.OutputBuffer.realWriteBytes(OutputBuffer.java:366)

The end result being that the PDF is truncated and Acrobat considers it
damaged.

Without mod_jk in the picture, everything is fine.

Turning up the mod_jk logging to debug gave me too much info. Turning it down
to info gave me some clues. Basically, there are 3 flavors of the failures.
Maybe they are all the same but it might appear different to a
trained eye, so I'm posting all three.

Flavor 1 error:
===============
[Mon Dec 04 14:28:59 2006] [25445:9920] [info]
      ajp_connection_tcp_get_message::
      jk_ajp_common.c (941): (local) Tomcat has forced a connection close for
      socket 22
[Mon Dec 04 14:28:59 2006] [25445:9920] [error]
      ajp_get_reply::jk_ajp_common.c (1562): (local) Tomcat is down or network
      problems. Part of the response has already been sent to the client
[Mon Dec 04 14:28:59 2006] [25445:9920] [info]
      ajp_service::jk_ajp_common.c (18 28): (local) receiving from tomcat
      failed,
      recoverable operation attempt=0
[Mon Dec 04 14:28:59 2006] [25445:9920] [info]
      ajp_service::jk_ajp_common.c (1867): (local) sending request to tomcat
      failed,
      recoverable operation attempt=1
[Mon Dec 04 14:28:59 2006] [25445:9920] [info]
      ajp_process_callback::jk_ajp_common.c (1410): Writing to client aborted or
      client
      network problems
[Mon Dec 04 14:28:59 2006] [25445:9920] [info]
      ajp_service::jk_ajp_common.c (1795): (local) request failed, because of
      client
      write error without recovery in send loop attempt=1
[Mon Dec 04 14:28:59 2006] [25445:9920] [info]
      jk_handler::mod_jk.c (2056): Aborting connection for worker=local

Flavor 2 error:
===============
[Mon Dec 04 14:30:30 2006] [25448:9920] [info]
      ajp_send_request::jk_ajp_common.c (1170): (local) socket 22 is not
      connected
      any more (errno=0)
[Mon Dec 04 14:30:30 2006] [25448:9920] [info]
      ajp_send_request::jk_ajp_common.c (1194): (local) error sending request.
      Will
      try another pooled connection
[Mon Dec 04 14:30:30 2006] [25448:9920] [info]
      ajp_send_request::jk_ajp_common.c (1218): (local) all endpoints are
      disconnected
      or dead
[Mon Dec 04 14:30:30 2006] [25448:9920] [info]
      ajp_service::jk_ajp_common.c (1867): (local) sending request to tomcat
      failed,
      recoverable operation attempt=1
[Mon Dec 04 14:30:32 2006] [25448:9920] [info]
      ajp_connection_tcp_get_message::jk_ajp_common.c (941): (local) Tomcat has
      forced a connection close for socket 22
[Mon Dec 04 14:30:32 2006] [25448:9920] [error]
      ajp_get_reply::jk_ajp_common.c (1562): (local) Tomcat is down or network
      problems. Part of the response has already been sent to the client
[Mon Dec 04 14:30:32 2006] [25448:9920] [info]
      ajp_service::jk_ajp_common.c (1828): (local) receiving from tomcat failed,
      recoverable operation attempt=1
[Mon Dec 04 14:30:32 2006] [25448:9920] [info]
      ajp_service::jk_ajp_common.c (1867): (local) sending request to tomcat
      failed,
      recoverable operation attempt=2
[Mon Dec 04 14:30:32 2006] [25448:9920] [error]
      ajp_service::jk_ajp_common.c (1879): (local) Connecting to tomcat failed.
      Tomcat is probably not started or is listening on the wrong port
[Mon Dec 04 14:30:32 2006] [25448:9920] [info]
      jk_handler::mod_jk.c (2063): Service error=0 for worker=local

Flavor 3 error:
===============
[Mon Dec 04 14:32:31 2006] [25444:9920] [info]
      ajp_send_request::jk_ajp_common.c (1170): (local) socket 22 is not
      connected any more (errno=0)
[Mon Dec 04 14:32:31 2006] [25444:9920] [info]
      ajp_send_request::jk_ajp_common.c (1194): (local) error sending
      request.  Will try another pooled connection
[Mon Dec 04 14:32:31 2006] [25444:9920] [info]
      ajp_send_request::jk_ajp_common.c (1218): (local) all endpoints are
      disconnected or dead
[Mon Dec 04 14:32:31 2006] [25444:9920] [info]
      ajp_service::jk_ajp_common.c (1867): (local) sending request to tomcat
      failed,  recoverable operation attempt=1


Does anyone have any experience with streaming large files using mod_jk? If I
don't get any responses I will try the dev list.

Here's my mod_jk.conf:

LoadModule jk_module modules/mod_jk.so
JkWorkersFile conf/workers.properties
JkLogFile logs/mod_jk.log
JkLogLevel info
JkShmFile logs/mod_jk.shm
JkMount /jkstatus/ status
JkMount /sws/* local

Here's my workers.properties:

worker.list=local,status
worker.local.type=ajp13
worker.local.port=8009
worker.local.host=localhost
worker.status.type=status
worker.status.port=8009
worker.status.host=localhost

Anyone see any glaring mistakes or oddities? As I mentioned earlier, the same
setup worked fine. The only trigger that I can think of is the slight increase
in file size.

Any help appreciated.

thanks,
--
Haroon Rafique
<[EMAIL PROTECTED]>


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