Stu,

I have a BS in Chemical Engineering. Chemical engineers actually spend more time studying heat, mass, and momentum transfer (aka heat transfer/thermodynamics, diffusion, and fluid mechanics), than we do chemistry, so I think I have the proper training to evaluate and comment on these various solutions. Just because I'm a system administrator now, that shouldn't render my education null-and-void.


On 08/19/2016 10:59 AM, Stu Midgley wrote:
Prentice, have you actually run any of these solutions? Or are you just a back seat pundit?
No, I haven't run of these solutions,but that doesn't make the science or practicality of these solutions any different. There are a lot if astrophysicists who can tell you a lot about the Sun, Moon, and stars without actually having travelled to any of them.

If it makes you feel better, I typically spend hours at the different cooling vendor booths each year talking about their products because I can see how much better any form of liquid cooling is than air-cooling is.

Immersion cooling is practical, efficient, easy and has a ton of side benefits.
That can be said for all forms of liquid-cooling, not just mineral oil immersion.

 * cheap cooling (can run evaporative rather than compressors)
Ditto.

 * nodes use 20% less energy due to removing fans
Ditto, again, In all cases, you still need pumps. Do the higher viscosity of mineral oil, the pumps will need more power for the same flow rate vs. water or Novec. If the thermal capacity is higher, less flow rate would be needed, so that might be a wash.
 * node have less failures
Are you talking specifically about the reduction fan failures? If so, that is certainly true, but it is true for all liquid cooling methods** If your talking about other non-fan failures, I believe those failures will be reduced by adequate cooling of the system regardless of cooling method.

** Non-immersive DCLC designs still need a fan on the power supply, which could lead to fan failures and power supply failures so I'll give you that.

* system is more robust against cooling failures (ie. if you lose cooling, tanks can take a long time to heat up to a point where you would turn nodes off - we have ridden out 20mins cooling outages)
This is absolutely true. No arguments there. The small amounts of water in a DCLC system have more capacity than air, but nothing compared to a tank filled with mineral oil.
* more reliable run times - cause cpu's never heat up and change their performance
Again, this is independent of cooling mechanism. Adequate cooling regardless of cooling mechanism will have the same effect. If you want to make the argument that air is fickle when it comes to being directed to the proper location in node (ie dead spots where there is no airflow), I'll agree to that argument. You can get dead spots with liquids, too, but because of their higher thermal conductivity, they can still pull heat out of the 'dead zone'
* fluid has a high fire and flash point - so you can get permits to hold it
This isn't even a concern with water. I don't know the specifics of 3M Novec I tried to google it just now, but there's a a bunch of different Novec fluids, and I don't know which one(s) are used for immersion cooling, so I couldn't look up the safety information. I don't have the time to dig any deeper.
 * fluid is readily available and cheap
So is water, and it's even cheaper! I assume the 3M Novec fluid also readily available. Don't know the cost of it, though.
* fluid is safe (I've ingested and swam in it with no adverse effects - yet)
So is water, as long as you don't believe this guy: http://www.dhmo.org/
 * quiet - no 1" screaming fans
Again, this applies to all liquid cooling solutions, but they still need pumps somewhere. Okay the non-immersive DCLC solutions usually don't cover the power supply, so you do still need fans for that.

I looked at all the other solutions and they scare the hell out of me. Try putting all those pipes into a 2RU node with 8 phi's... it just won't happen.
I don't need to try to do that, because that's the job of the engineers at Asetek, CoolIT and their OEM partners. I've looked at their solutions every year they've been as SC, and the packaging is quite neat, and included heat exchangers for the RAM to keep it cool, too. I sure as hell wouldn't want to engineer and build the system myself, but I'm sure glad there are others doing it, and I have a lot of confidence in their work.

Now my criticisms, which apply to mineral oil immersive cooling only:

* The stuff is messy. I can't imagine removing components from a server without them slipping out of my hands. I can't even imagine getting one from the tank to a workbench without getting oil everywhere. I'm sure you can clean it off with a lot of electronic parts cleaner, but how good for the environment is that? I see this stuff gaining more market share when we get to 'disposable' servers with ARM-based SoCs, so cleanup isn't even an issue.

* Liquids are dense! Immersive cooling in mineral oil adds a lot to the load of the data centers raised floor. Yes the tanks are about the size of a rack flipped on it's side, but even the densest servers are still mostly air by volume. I imagine many data centers would need to upgrade their floors before going to this type of cooling.

* Since the "racks" are on their sides an only go up about 3 - 3.5 feet, it's not a very efficient use of space. We often talk about data center space in square footage, but it's *volume* that really matters, and I don't think mineral oil cooling is very space efficient.

* What if one of those tanks leaks or a pipe bursts? I'd rather clean up water or Novec. Yes, there are electrical dangers when that happens with water, but that's what circuit breakers and such (GFCI, AFCI, etc.) are for.

* What happens when you decommission hardware that's covered in mineral oil? How do you clean it up? Will a recycling center take electronics covered in mineral oil.

--
Prentice




On Fri, Aug 19, 2016 at 10:25 PM, Prentice Bisbal <pbis...@pppl.gov <mailto:pbis...@pppl.gov>> wrote:

    On 08/19/2016 10:02 AM, Michael Di Domenico wrote:

        On Fri, Aug 19, 2016 at 9:32 AM, Stu Midgley <sdm...@gmail.com
        <mailto:sdm...@gmail.com>> wrote:

            
http://www.intel.com.au/content/www/au/en/processors/xeon/xeon-e5-2600-v3-dugeo-insight-demo.html
            
<http://www.intel.com.au/content/www/au/en/processors/xeon/xeon-e5-2600-v3-dugeo-insight-demo.html>
            
http://insidehpc.com/2014/11/intel-xeon-phi-takes-downunder-geosolutions-new-depths/
            
<http://insidehpc.com/2014/11/intel-xeon-phi-takes-downunder-geosolutions-new-depths/>
            http://www.grcooling.com/team-member/downunder-geosolutions/
            <http://www.grcooling.com/team-member/downunder-geosolutions/>

        thanks for the links....

        are you guys using oil immersed cooling?  i've been tracking
        it for
        years, but it still seems like it would make a big mess

    I've ranted on the impracticalities of immersion cooling in
    mineral oil on here many times in the past, so I won't rehash
    those arguments again today. Suffice it to say I'm pretty sure the
    guys at Green Revolution Cooling hate seeing me at SC.

    I think direct contact liquid cooling (DCLC)solutions from Asetek
    and CoolIT are much more practical, as are immersion cooling
    systems using 3M Novec engineered fluid. Novec is really appealing
    because of the heat transfer efficiency of the change of state. I
    believe it was originally designed as an electronic parts cleaner,
    too. It evaporates at room temp like other electronic cleaners, so
    when you pull hardware out the liquid, it's dry in a matter of
    seconds, and very clean, too! Much more practical than mineral oil
    in that regard. 3M claims it has a very low global warming factor,
    too.

    Personally, I think DCLC since any leaks in the data center should
    be smaller than if a tank-like chassis springs a leak, and there
    one is scared of the environmental impact of water, even when
    antifreeze and other water treatment chemicals are added to it, as
    would be needed in this use case.

    --
    Prentice

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--
Dr Stuart Midgley
sdm...@sdm900.com <mailto:sdm...@sdm900.com>

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